VOLKSWAGEN GOLF IV

since 1997 of release

Repair and car operation

Foltsvagen Golf 4
+ 1. Maintenance instruction
- 2. Engine
   - 2.1. Petrol engines
      2.1.1. Technical characteristics
      2.1.2. Removal and installation of the bottom mudguard of a motor compartment
      - 2.1.3. Engine 1,6-/1,8-I
         + 2.1.3.1. Power unit
         - 2.1.3.2. Gear belt
            2.1.3.2.1. Removal
            2.1.3.2.2. Installation of the piston of the first cylinder in VMT
            2.1.3.2.3. Survey
            2.1.3.2.4. Installation
         + 2.1.3.3. Head of the block of cylinders of engines
      + 2.1.4. Engine 1,4-I
      + 2.1.5. The engine 2,3 - I-VR5
      2.1.6. Compression check in engine cylinders
      + 2.1.7. Removal and installation of a poliklinovy belt
      + 2.1.8. Recommendations about engine oils
      + 2.1.9. Circulation of engine oil
      2.1.10. Check of pressure of oil and sensor of pressure of oil
      2.1.11. Removal and installation of the oil pallet
      2.1.12. Engine start after major maintenance
      2.1.13. Diagnostics of malfunctions of the engine
      2.1.14. Main malfunctions of system of greasing
   + 2.2. Diesel engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Exhaust system
+ 6. Ventilation and heating system
+ 7. Coupling
+ 8. Transmission
+ 9. Suspension brackets and power shafts
+ 10. Steering
+ 11. Wheels and tires
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment and electroschemes

2.1.3.2.4. Installation

GENERAL INFORMATION

Wrench use for rotation of a tension roller of a gear belt on the clown on the engine 1,6-I

1–adjusting label;

2–index

Installation and tension of a gear belt make on the cold engine.

PERFORMANCE ORDER

1. Establish a gear belt on pulleys of a cranked shaft and the water pump.
Prevention At repeated installation of a gear belt establish it so that the arrow on a belt, put before belt removal, coincided with the direction of rotation of pulleys of the engine. If after installation the gear belt rotates to the opposite side, emergence of cracks on a belt and engine breakage is possible.
2. Check that labels of pulleys of distributive and cranked shaft are combined with indexes.
3. Establish on a place and fix bolts the bottom casing of a gear belt.
4. Establish a belt pulley of a cranked shaft and fix it bolts, having tightened them the moment of 25 Nanometers. Keep in mind that the pulley is established only in one situation.
5. Put on a gear belt a camshaft pulley.
Engine 1,6-I
	6. Check the assembly provision of a tension roller. The fixing pad (it is specified by an arrow) should be in dredging in a head of the block of cylinders. Otherwise tighten in the relevant party the holder of a tension roller.
7. A wrench turn a tension roller so that the index was combined with an adjusting label (see fig. Wrench use for rotation of a tension roller of a gear belt on the clown on the engine 1,6-I). In this situation tighten a nut of fastening of a tension roller the moment of 20 Nanometers.
8. For a bolt of fastening of a pulley of a cranked shaft turn a cranked shaft of the engine clockwise on two complete revolutions and check that all adjusting labels were combined with indexes. Check that the adjusting label of the mechanism of a tension of a gear belt was combined with the index.
Engines 1,8-I
9. Take a clamp of a tension roller and unscrew the adjusting screw. The delivery piston and an element of a tension will make an automatic tension of a gear belt.
All engines
10. Turn a cranked shaft of the engine on two complete revolutions clockwise and check that all adjusting labels were combined with indexes. Otherwise remove a gear belt and make its repeated installation.
11. Establish the top casing of a gear belt.
12. Tighten bolts of fastening of the holder of the right support to the engine the moment of 45 Nanometers.
13. Using new bolts, fix the holder to the right support and a body and tighten bolts the demanded moment: – a support to a body: 40 Nanometers + to tighten on a corner 90 °; – a support to the engine: 60 Nanometers + to tighten on a corner 90 °.
14. Remove the adaptation supporting the engine.
15. Establish an element of a tension of a maple belt and fix it a bolt, having tightened it the moment of 25 Nanometers.
16. становите maple belt.
17. Establish into place a broad tank and a popolnitelny tank of system of the amplifier of a steering.

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