VOLKSWAGEN GOLF IV

since 1997 of release

Repair and car operation

Foltsvagen Golf 4
+ 1. Maintenance instruction
- 2. Engine
   - 2.1. Petrol engines
      2.1.1. Technical characteristics
      2.1.2. Removal and installation of the bottom mudguard of a motor compartment
      + 2.1.3. Engine 1,6-/1,8-I
      + 2.1.4. Engine 1,4-I
      + 2.1.5. The engine 2,3 - I-VR5
      2.1.6. Compression check in engine cylinders
      + 2.1.7. Removal and installation of a poliklinovy belt
      + 2.1.8. Recommendations about engine oils
      + 2.1.9. Circulation of engine oil
      2.1.10. Check of pressure of oil and sensor of pressure of oil
      2.1.11. Removal and installation of the oil pallet
      2.1.12. Engine start after major maintenance
      2.1.13. Diagnostics of malfunctions of the engine
      2.1.14. Main malfunctions of system of greasing
   + 2.2. Diesel engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Exhaust system
+ 6. Ventilation and heating system
+ 7. Coupling
+ 8. Transmission
+ 9. Suspension brackets and power shafts
+ 10. Steering
+ 11. Wheels and tires
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment and electroschemes

2.1.11. Removal and installation of the oil pallet

Removal

PERFORMANCE ORDER

1. Remove the bottom mudguard of the engine.

2. Merge engine oil for what weaken a masloslivny stopper approximately on a turn half. Place the container for oil plum under a drain stopper and unscrew a stopper completely. If it is necessary, press a stopper when unscrew that oil did not proceed prematurely.

3. When oil completely will flow down, screw in into place a masloslivny stopper.

4. Unscrew two or three bolts of fastening of the oil pallet to a transmission case.

5. Unscrew bolts and remove the oil pallet from the block of cylinders.

Moments of a tightening of a masloslivny stopper:
– engines 1,4-/1,6-I	30 Nanometers
– engine 1,8-I	40 Nanometers
– engine 2,3-I	20 Nanometers

Installation

PERFORMANCE ORDER

1. Using a plastic or wooden scraper, clear of old laying a surface of the block of the cylinders, interfaced to the oil pallet.
	2. Using the rotating metal brush got on an electric sverlilka, clear hermetic from the oil pallet.
	3. Put an A2 VW-D 176 404 hermetic layer in diameter of 3 mm on an interfaced surface of the oil pallet (places of drawing of hermetic are specified by shooters).
Prevention After drawing of a layer of hermetic on the oil pallet installation of the oil pallet is necessary for making within 5 minutes. Time of drying of hermetic makes 30 minutes, and only after that it is possible to fill in engine oil in the engine. The layer of hermetic should be only diameter of 3 mm as in case of a thick layer of hermetic surpluses of hermetic will get to oil and can block the mesh filter.
	4. It is also possible to put a hermetic layer on an interfaced surface of the block of cylinders (places of drawing of hermetic are specified by shooters).
5. Establish the oil pallet on the block of cylinders of the engine and fix it bolts, having tightened them by hand.
6. Screw in bolts of fastening of the oil pallet to a case of a transmission and tighten them the moment of 40 Nanometers.
7. Crosswise tighten bolts of fastening of the oil pallet the moment of 10 Nanometers, then in the same sequence tighten all bolts the moment of 15 Nanometers.
8. Fill in in the engine engine oil.
9. Establish the bottom mudguard of a motor compartment.