VOLKSWAGEN GOLF IV

since 1997 of release

Repair and car operation



Foltsvagen Golf 4
+ 1. Maintenance instruction
- 2. Engine
   - 2.1. Petrol engines
      2.1.1. Technical characteristics
      2.1.2. Removal and installation of the bottom mudguard of a motor compartment
      - 2.1.3. Engine 1,6-/1,8-I
         - 2.1.3.1. Power unit
            2.1.3.1.1. Removal
            2.1.3.1.2. Installation
         + 2.1.3.2. Gear belt
         + 2.1.3.3. Head of the block of cylinders of engines
      + 2.1.4. Engine 1,4-I
      + 2.1.5. The engine 2,3 - I-VR5
      2.1.6. Compression check in engine cylinders
      + 2.1.7. Removal and installation of a poliklinovy belt
      + 2.1.8. Recommendations about engine oils
      + 2.1.9. Circulation of engine oil
      2.1.10. Check of pressure of oil and sensor of pressure of oil
      2.1.11. Removal and installation of the oil pallet
      2.1.12. Engine start after major maintenance
      2.1.13. Diagnostics of malfunctions of the engine
      2.1.14. Main malfunctions of system of greasing
   + 2.2. Diesel engines
+ 3. Cooling system
+ 4. Fuel system
+ 5. Exhaust system
+ 6. Ventilation and heating system
+ 7. Coupling
+ 8. Transmission
+ 9. Suspension brackets and power shafts
+ 10. Steering
+ 11. Wheels and tires
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment and electroschemes










2.1.3.1.2. Installation

GENERAL INFORMATION

Alignment of the right support of the power unit

1–bolt;

And = 14 mm;

In = at least 10 mm;

With – alignment of a flange of a head of a bolt

PERFORMANCE ORDER
1. Check a condition of support of the power unit and hoses on existence of cracks or wear and, if necessary, replace them.
2. If the transmission was disconnected from the engine, check a coupling condition.
3. Establish the power unit in a motor compartment and level it as follows.
4. Fix the right support of the power unit new bolts, having tightened them at this stage by hand.
5. Fix a pendular support of the power unit new bolts, having tightened them at this stage by hand.
6. Level the right support of the power unit according to fig. Alignment of the right support of the power unit.
7. Level the left support of the power unit so that end faces (and) and (b) were parallel each other.
8. Tighten support of the power unit the demanded moment (engines 1,4-/1,6-/1,8-/2,3):
      – the engine to an arm: 60 Nanometers + to tighten on a corner 90 °;
      – a transmission to an arm: 60 Nanometers + to tighten on a corner 90 °;
      – a pendular support to a transmission: 40 Nanometers + to tighten on a corner 90 °;
      – a pendular support to a body: 20 Nanometers + to tighten on a corner 90 °.

Prevention

If it is not specified, the standard moments of a tightening of bolts the following: М8 – 20 Nanometers, М10 – 45 Nanometers and М12 – 60 Nanometers.


9. Establish сервонасос.
10. Establish a starter.
11. Establish maple a belt and adjust its tension.
12. Establish an air inlet branch pipe.
13. Establish the case of the air filter.
The engine 1,8 - I - Turbo
14. Establish the connecting pipes, connecting a turbonagnetatel with a radiator of nadduvayemy air, the air filter and fix them collars.
15. Establish a reception exhaust pipe and the catalyst with new laying.
16. Establish the right and left power shafts.
17. Establish a cable of an accelerator and adjust it.
18. Connect submitting and returnable fuel hoses to the fuel highway and fix them collars.
19. Connect hoses of supply of cooling liquid to a heater radiator on a partition of a motor compartment and fix them collars.
20. Establish the radiator fan.

Cars with a mechanical transmission

21. Connect drafts of switching for a transmission. Establish the working cylinder of coupling.
Cars with an automatic transmission
22. Establish and fix on a transmission an arm for the delivery pipeline of the amplifier of a steering. Connect to a transmission a cable of management and adjust it. Connect to the power unit the disconnected electric sockets and pipelines, having fixed them collars.
23. Establish on a place and fix the holder of the storage battery.
24. Establish into place the storage battery, but at this stage do not connect to it a weight wire.
25. Check correctness of connection of electric sockets and pipelines to the power unit.
26. Check oil level in the engine and a transmission and if necessary finish it to norm.
27. Fill in in the system of cooling cooling liquid.
28. Establish the top casing of the engine.
29. Establish the bottom mudguard of a motor compartment.
30. Connect a weight wire to the accumulator.

Prevention

Make active window regulators with an electric drive, and also establish time on hours and enter a code into a radio receiver.


31. Start and warm up the engine to normal working temperature.
32. Check level of oil and cooling liquid and tightness of all connections.
33. Visually check correctness of adjustments.