| 1. To lower the engine and to connect to a coupling case. |
| 2. Check that the label of a flywheel corresponding to installation of the piston of the first cylinder in VMT, is combined with the index. The pulley of the fuel pump and a camshaft are blocked by adjusting tools. |
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3. Weaken a bolt of fastening of a pulley of a camshaft on a turn half, thus a wrench for лыски a camshaft, hold a camshaft from a provorachivaniye. Remove a pulley of a gear belt of a camshaft from an adjusting cone of a camshaft, using a drift passed through an opening in a back casing of a gear belt. Completely unscrew a bolt of fastening of a pulley and remove a pulley. |
| 4. Establish a gear belt on the pulley of a cranked shaft directing a roller, a pulley of the water pump, a pulley of the fuel pump and a tension roller. |
Prevention
At repeated installation of a gear belt establish it so that the arrow on a belt, put before belt removal, coincided with the direction of rotation of pulleys of the engine. If after installation the gear belt rotates to the opposite side, emergence of cracks on a belt and engine breakage is possible.
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| 5. Establish section of a pulley of the fuel pump in average situation in the extended opening and tighten 3 bolts of fastening of section of a pulley the moment of 20 Nanometers. |
| 6. Establish a pulley of a gear belt of a camshaft together with a gear belt and tighten a bolt of fastening of a pulley by hand. |
| Diesel TDI engine |
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7. Using a wrench (for example HAZET 2587), turn the mechanism of a tension of a gear belt clockwise before combination of labels on a tension roller and a nave of the mechanism of a tension (shooters). |
| Diesel SDI engine |
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8. Using a natural an internal shestigrannik, turn a tension roller of a gear belt clockwise before combination of the index with the center of an adjusting uvula. |
| 9. Tighten a tightening nut of a tension roller the moment of 25 Nanometers. |
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10. Check the assembly provision of a tension roller. The fixing pad should be in dredging in a head of the block of cylinders. Otherwise tighten in the relevant party the holder of a tension roller. |
| 11. Check that the adjusting label of a flywheel is combined with the index. |
| 12. Tighten a bolt of fastening of a pulley of a camshaft the moment of 45 Nanometers, thus a wrench for лыски a camshaft hold a camshaft from a provorachivaniye. |
| 13. Remove a pin of blocking of the fuel pump of a high pressure. |
| 14. Remove the instrument of blocking of a camshaft. |
| 15. Turn a cranked shaft of the engine on two complete revolutions in the normal direction of rotation and repeatedly establish the piston of the first cylinder in VMT in a compression step. Check that the pin of blocking can be established in an adjusting opening of a pulley of the fuel pump of a high pressure. Check and, if necessary, repeatedly adjust a tension of a gear belt. |
| 16. Check that the index of a tension roller was combined with an adjusting label. In this situation tighten a nut of fastening of a tension roller the moment of 20 Nanometers. |
| 17. Establish on a place and fix bolts the bottom casing of a gear belt. |
| 18. Establish a belt pulley of a cranked shaft and fix it bolts, having tightened them the moment of 25 Nanometers. Keep in mind that the pulley is established only in one situation. |
| 19. Establish the top casing of a gear belt. |
| 20. Establish a cover of a head of the block of cylinders. |
| 21. Establish and fix bolts to a head of the block of cylinders the vacuum pump for the vacuum amplifier of brakes. |
| Diesel SDI engine |
| 22. Establish an inlet collector. |
| 23. Tighten bolts of fastening of the right support of the power unit to the engine the moment of 45 Nanometers. |
24. Using new bolts, fix the holder to the right support and a body and tighten bolts the demanded moment:
– a support to a body: 40 Nanometers + to tighten on a corner 90 °;
– a support to the engine: 60 Nanometers + to tighten on a corner 90 °. |
| 25. Remove the adaptation supporting the engine. |
| 26. Establish an element of a tension of a maple belt and fix it a bolt, having tightened it the moment of 25 Nanometers. |
| 27. Establish poliklinovy a belt. |
| 28. Establish the bottom mudguard of the engine. |
| 29. Establish into place a broad tank and a popolnitelny tank of system of the amplifier of a steering. |
| Diesel TDI engine |
| 30. Establish a pipe connecting a radiator of nadduvayemy air and an inlet collector. |
| 31. Establish the right headlight. |
| 32. Check the moment of injection of the fuel pump of a high pressure. |