VOLKSWAGEN GOLF IV

since 1997 of release

Repair and car operation



Foltsvagen Golf 4
+ 1. Maintenance instruction
+ 2. Engine
+ 3. Cooling system
+ 4. Fuel system
+ 5. Exhaust system
+ 6. Ventilation and heating system
- 7. Coupling
   - 7.1. Coupling disk
      7.1.1. Removal
      7.1.2. Check
      7.1.3. Installation
   + 7.2. A coupling disk on cars with engines 1,4 and 1,6-I
   + 7.3. Air removal from a hydraulic drive of coupling
   7.4. Main malfunctions of coupling
+ 8. Transmission
+ 9. Suspension brackets and power shafts
+ 10. Steering
+ 11. Wheels and tires
+ 12. Brake system
+ 13. Body
+ 14. Electric equipment and electroschemes










7.1.3. Installation

GENERAL INFORMATION

Prevention

At installation of new details, according to the catalog of spare parts surely coordinate press a disk and a disk of coupling with an alphabetic index of the engine and engine number.


PERFORMANCE ORDER
1. At installation of a new disk of coupling or a press disk of coupling remove from them anticorrosive protection.
2. At installation of a disk of coupling watch, that on its frictional slips even in insignificant quantities oil did not get. Therefore before installation of a disk of coupling wipe an interfaced surface of a flywheel and a surface of a press disk pure rags, and a disk of coupling establish clean hands.
3. Grease shlitsa in a nave of a disk of coupling with a thin layer of special greasing on the basis of a molybdenum disulfide.
4. Establish a coupling disk on a flywheel, thus drove springs it should be directed to a press disk. If the flywheel has the doubled weight, at springs are absent drove. In this case establish coupling so that the overlay of coupling adjoined to a flywheel. The nave of a disk of coupling should not adjoin to a flywheel.
5. Establish a leading part of coupling on a disk, at the same time establishing it on directing pins. At repeated installation of earlier removed leading disk of coupling check that the labels put before removal are combined.
6. Tighten bolts of fastening of a leading part of coupling so that the disk of coupling was pressed, but at the same time could move in the parties.
7. Using a special opravka or an old primary shaft of a transmission, center a coupling disk concerning a flywheel (see fig. Use of adaptations at removal and installation of a disk of coupling).
8. The centering of a disk of coupling in relation to a leading part of coupling can be made before installation of a conducting part of coupling by a special opravka 2174.
9. After a centering of a disk of coupling gradually and in diagonal sequence tighten bolts of fastening of a leading part of coupling the moment of 25 Nanometers.
10. On models with a flywheel with the doubled weight bolts with the internal shestigrannik, which moment of a tightening – 13 Nanometers are used.
11. Take an opravka from a coupling disk.
12. Grease a shlitsevy part of primary shaft of a transmission and directing plug of the vyzhimny bearing with a thin layer of special greasing on the basis of a molybdenum disulfide.
13. Establish a transmission.